The most commonly applied process for steel-making is the integrated steel-making process via the Blast Furnace – Basic Oxygen Furnace. … Around 0.6 tonnes (600 kg) of coke produces 1 tonne (1000 kg) of steel, which means that around 770 kg of coal are used to produce 1 tonne of steel through this production route.
Why is coking coal used in steel production?
Coking coal is a key raw material in steel production. As iron occurs only as iron oxides in the earth’s crust, the ores must be converted, or ‘reduced’, using carbon. The primary source of this carbon is coking coal. … Coke reduces iron ore to molten iron saturated with carbon, called hot metal.
Can steel be made without coal?
Now, nearly all new steel globally is produced using iron oxide and coking coal. Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
How is coal used as an energy source?
Coal is primarily used as fuel to generate electric power in the United States. The coal is burned and the heat given off is used to convert water into steam, which drives a turbine. … Finally, coal can be burned to provide heat for individual homes.
What is the name for the highest rank coal?
Anthracite. Anthracite is the highest rank coal. It is a black, shiny, hard rock and is not friable. It is low in volatile matter and this makes it difficult to burn in rotary kilns.
Is there an alternative to coking coal?
This one is obvious – renewables! Blast furnaces need coal, but there is an alternative technology called an Electric Arc Furnace (EAF). This is responsible for approximately 30% of the world’s steel production and does not require coal.
What is coke from coal used for?
Coke is a grey, hard, and porous fuel with a high carbon content and few impurities, made by heating coal or oil in the absence of air—a destructive distillation process. It is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges when air pollution is a concern.
Do you need coke to make steel?
But steel production would not be possible without the use of coal and coke. What is coke? Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself.
What is an alternative for coal?
According to the National Aeronautics and Space Administration (NASA), nuclear power is the most effective substitute to challenge fossil fuels for future energy consumption. Compared to coal, gas, oil, and ethanol, nuclear power produces almost negligible adverse climate effects.
What are 4 types of coal?
Coal is classified into four main types, or ranks: anthracite, bituminous, subbituminous, and lignite. The ranking depends on the types and amounts of carbon the coal contains and on the amount of heat energy the coal can produce.
Is coal the cheapest source of energy?
Of all the fossil-fuel sources, coal is the least expensive for its energy content and is a major factor in the cost of electricity in the United States.
Is coal the main source of electricity?
Fossil fuels are the largest sources of energy for electricity generation. … Natural gas is used in steam turbines and gas turbines to generate electricity. Coal was the second-largest energy source for U.S. electricity generation in 2019—about 23%. Nearly all coal-fired power plants use steam turbines.
Which country has the best quality coal?
Experts told Fact Check that Australia’s coal is on average high quality as a result of its low moisture and ash content, and high carbon content, compared with other countries, particularly Indonesia, the largest coal exporter in the world.
What is ranking of coal?
Coal rank is the measure of the degree of organic metamorphism (coalification) of a coal, ranging from low-rank peat to high-rank meta-anthracite.