Why is coking coal used in steel production?

Metallurgical coal – or coking coal – is a vital ingredient in the steel making process. … Steel is an alloy based primarily on iron. As iron occurs only as iron oxides in the earth’s crust, the ores must be converted, or ‘reduced’, using carbon. The primary source of this carbon is coking coal.

What is coking coal used for in steel production?

The primary source of this carbon is coking coal. Coke, made by carburising coking coal (i.e. heating in the absence of oxygen at high temperatures), is the primary reducing agent of iron ore. Coke reduces iron ore to molten iron saturated with carbon, called hot metal.

Can steel be made without coking coal?

Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.

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Why do we use coke for making steel and not coal?

Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself. When coke is consumed it generates intense heat but little smoke, making it ideal for smelting iron and steel.

What type of coal is used in steel plant?

Coking coal

What is Coke vs coal?

By distilling bituminous coal in retorts to obtain gas for illumination, or by burning it in kilns or pits, the residue left behind is called coke, which is simply coal charcoal, and is nearly pure carbon.

What is the raw material needed for steel production?

The three main raw materials used to make pig iron (which is the raw material needed to make steel) for primary steel production in a blast furnace are the processed iron ore, coke (residue left after heating coal in the absence of air, generally containing up to 90% carbon) and limestone (CaCO3) or burnt lime (CaO), …

What are 4 types of coal?

Coal is classified into four main types, or ranks: anthracite, bituminous, subbituminous, and lignite. The ranking depends on the types and amounts of carbon the coal contains and on the amount of heat energy the coal can produce.

Is there an alternative to coking coal?

This one is obvious – renewables! Blast furnaces need coal, but there is an alternative technology called an Electric Arc Furnace (EAF). This is responsible for approximately 30% of the world’s steel production and does not require coal.

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Is coal necessary for steel production?

Metallurgical coal – or coking coal – is a vital ingredient in the steel making process. … Steel is an alloy based primarily on iron. As iron occurs only as iron oxides in the earth’s crust, the ores must be converted, or ‘reduced’, using carbon. The primary source of this carbon is coking coal.

Why Coke is not used as a fuel?

The term means a product similar to coal and mined the same way. Coal is cheaper and that is why it is used more often. … Coke is cleaner and other methods should be looked into before coal and oil run out.

Which is a better fuel coal or coke?

Coke is a better fuel than coal because; -Coke produces more heat on burning than coal. … When equal masses of coke and coal are burnt, coke produces more heat. -When coke is burnt smoke is not obtained.

Why is Coke used instead of coal?

Since smoke-producing constituents are driven off during the coking of coal, coke forms a desirable fuel for stoves and furnaces in which conditions are not suitable for the complete burning of bituminous coal itself. Coke may be combusted producing little or no smoke, while bituminous coal would produce much smoke.

What is the name for the highest rank coal?

Anthracite. Anthracite is the highest rank coal. It is a black, shiny, hard rock and is not friable. It is low in volatile matter and this makes it difficult to burn in rotary kilns.

Why is coal still used?

That’s largely because of the shale gas revolution, which suddenly made natural gas cheaper than coal for generating electricity. … Global coal use continues to rise, especially in developing economies. About 38 percent of global electricity comes from coal, and in many countries it’s a mainstay for industrial uses, too.

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How is coal used in cement manufacturing?

A high-temperature kiln, often fuelled by coal, heats the raw materials to a partial melt at 1450°C, transforming them chemically and physically into a substance known as clinker. … Clinker is mixed with gypsum and ground to a fine powder to make cement. Coal is used as an energy source in cement production.

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