The coking process consists of heating coking coal to around 1000-1100ºC in the absence of oxygen to drive off the volatile compounds (pyrolysis). This process results in a hard porous material – coke. Coke is produced in a coke battery, which is composed of many coke ovens stacked in rows into which coal is loaded.
Do you need coking coal to make steel?
Now, nearly all new steel globally is produced using iron oxide and coking coal. Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
Why do you need coal to make steel?
Around 1% of the carbon from the coke remains in the raw iron to provide the source of that carbon. So coal (as coke) is a reducing agent, a source of energy to drive the process and a source of carbon to incorporate in the steel.
What do you mean by coking coal?
Coking coal, also known as metallurgical coal, is used to create coke, one of the key irreplaceable inputs for the production of steel. There are many varieties of coal in the world, ranging from brown coal or lignite to anthracite. … Coke is produced by heating coking coals in a coke oven in a reducing atmosphere.
What is the difference between coking coal and non coking coal?
A non-caking coal is that coal which on heating in absence of air doesn’t from a coherent mass of residue. … A coking coal is that coal which on heating in absence of air leaves a solid residue. A non-coking coal also leaves a solid coherent residue which may not possess the physical & chemical properties of the coke.
Why is Coke used instead of coal?
Since smoke-producing constituents are driven off during the coking of coal, coke forms a desirable fuel for stoves and furnaces in which conditions are not suitable for the complete burning of bituminous coal itself. Coke may be combusted producing little or no smoke, while bituminous coal would produce much smoke.
Is there an alternative to coking coal?
This one is obvious – renewables! Blast furnaces need coal, but there is an alternative technology called an Electric Arc Furnace (EAF). This is responsible for approximately 30% of the world’s steel production and does not require coal.
Is black coal cleaner than brown coal?
Brown coal (lignite) is classed as a low-rank coal because it has a high ash and moisture content, and less carbon, which means that it produces less energy when it is heated. … Black coals are ranked higher because they are harder, have more carbon, less ash and less moisture and thus a higher energy content.
Can we live without coal?
Greenpeace said of the event “A decade ago, a day without coal would have been unimaginable, and in 10 years’ time our energy system will have radically transformed again.” But there have been claims that using wood pellets is actually speeding up not slowing climate change.
How is coke obtained from coal?
Metallurgical coke is produced by destructive distillation of coal in coke ovens. Prepared coal is “coked”, or heated in an oxygen-free atmosphere until all volatile components in the coal evaporate. The material remaining is called coke.
What are 4 types of coal?
Coal is classified into four main types, or ranks: anthracite, bituminous, subbituminous, and lignite. The ranking depends on the types and amounts of carbon the coal contains and on the amount of heat energy the coal can produce.
What is Coke vs coal?
By distilling bituminous coal in retorts to obtain gas for illumination, or by burning it in kilns or pits, the residue left behind is called coke, which is simply coal charcoal, and is nearly pure carbon.
What is the name for the highest rank coal?
Anthracite. Anthracite is the highest rank coal. It is a black, shiny, hard rock and is not friable. It is low in volatile matter and this makes it difficult to burn in rotary kilns.
Which coal is used for making coke?
Almost all metallurgical coal is used in coke ovens. The coking process consists of heating coking coal to around 1000-1100ºC in the absence of oxygen to drive off the volatile compounds (pyrolysis). This process results in a hard porous material – coke.
Which coal has no caking power?
Non Coking Coal does not have any caking properties and it is mainly used as thermal coal for power generation. It has a higher ash content and also used in industries like cement, fertilizer, glass, ceramic, paper, chemical and brick manufacturing.
What is Pearl Coke?
The pearl coke we supply is made form quality natural coal and is very rigid in nature. It is effective in its performance and is commonly used in industries such as ferro alloys, foundry works, non ferrous foundry, etc. The range of PEARL Coke Specifications we deal in are: Size: • Sulphur: 1.5-2.5%