The coking process consists of heating coking coal to around 1000-1100ºC in the absence of oxygen to drive off the volatile compounds (pyrolysis). This process results in a hard porous material – coke. Coke is produced in a coke battery, which is composed of many coke ovens stacked in rows into which coal is loaded.
Where is coking coal from?
Metallurgical coal comes mainly from Canada, the United States, and Australia. In the United States, the electric power sector used “93% of total U.S. coal consumption between 2007 and 2018”; only 7% of the total was metallurgical coal and coal for other uses such as heating.
How is coking coal used in steel production?
Coking coal is a key raw material in steel production. As iron occurs only as iron oxides in the earth’s crust, the ores must be converted, or ‘reduced’, using carbon. The primary source of this carbon is coking coal. … Coke reduces iron ore to molten iron saturated with carbon, called hot metal.
What do you mean by coking coal?
Coking coal, also known as metallurgical coal, is used to create coke, one of the key irreplaceable inputs for the production of steel. There are many varieties of coal in the world, ranging from brown coal or lignite to anthracite. … Coke is produced by heating coking coals in a coke oven in a reducing atmosphere.
What is the difference between coking coal and non coking coal?
A non-caking coal is that coal which on heating in absence of air doesn’t from a coherent mass of residue. … A coking coal is that coal which on heating in absence of air leaves a solid residue. A non-coking coal also leaves a solid coherent residue which may not possess the physical & chemical properties of the coke.
What is Coke vs coal?
By distilling bituminous coal in retorts to obtain gas for illumination, or by burning it in kilns or pits, the residue left behind is called coke, which is simply coal charcoal, and is nearly pure carbon.
What is the name for the highest rank coal?
Anthracite. Anthracite is the highest rank coal. It is a black, shiny, hard rock and is not friable. It is low in volatile matter and this makes it difficult to burn in rotary kilns.
Can steel be made without coking coal?
Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
Where is the coal found?
The largest coal reserves are in the United States, Russia, China, Australia, and India. In the United States, coal is mined in 25 states and three major regions. In the Western Coal Region, Wyoming is the top producer—about 40% of the coal mined in the country is extracted in the state.
Which coal has no caking power?
Non Coking Coal does not have any caking properties and it is mainly used as thermal coal for power generation. It has a higher ash content and also used in industries like cement, fertilizer, glass, ceramic, paper, chemical and brick manufacturing.
What are 4 types of coal?
Coal is classified into four main types, or ranks: anthracite, bituminous, subbituminous, and lignite. The ranking depends on the types and amounts of carbon the coal contains and on the amount of heat energy the coal can produce.
Which coal is used for making coke?
Almost all metallurgical coal is used in coke ovens. The coking process consists of heating coking coal to around 1000-1100ºC in the absence of oxygen to drive off the volatile compounds (pyrolysis). This process results in a hard porous material – coke.
Which is best quality of coal?
What are the types of coal?
- Anthracite: The highest rank of coal. …
- Bituminous: Bituminous coal is a middle rank coal between subbituminous and anthracite. …
- Subbituminous: Subbituminous coal is black in color and dull (not shiny), and has a higher heating value than lignite.
What is Pearl Coke?
The pearl coke we supply is made form quality natural coal and is very rigid in nature. It is effective in its performance and is commonly used in industries such as ferro alloys, foundry works, non ferrous foundry, etc. The range of PEARL Coke Specifications we deal in are: Size: • Sulphur: 1.5-2.5%
Which coal is used in cement industry?
What’s the difference between thermal and coking coal?
Thermal coal, also called steaming coal, has a lower energy content and higher moisture and is used to generate electricity. Metallurgical or coking coal has a higher energy content and lower moisture and is used to make iron, steel and other metals.