Coke is an essential fuel and reactant in the blast furnace process for primary steelmaking. … Metallurgical coal produces strong, low-density coke when it is heated in a low-oxygen environment. On heating, the coal softens, and volatile components evaporate and escape through pores in the mass.
Why is Coke used instead of coal?
Since smoke-producing constituents are driven off during the coking of coal, coke forms a desirable fuel for stoves and furnaces in which conditions are not suitable for the complete burning of bituminous coal itself. Coke may be combusted producing little or no smoke, while bituminous coal would produce much smoke.
What is the role of coke in metallurgical process?
Metallurgical coke, along with iron ore and limestone, is layered into a blast furnace to convert the iron ore to metallic iron. Coke, which is mostly carbon, reacts with the blast air to produce carbon monoxide, which, in turn, reacts with the iron oxide to produce carbon dioxide and metallic iron.
How is metallurgical coal used?
Metallurgical coal or coking coal is used in the process of creating coke necessary for iron and steel-making. Coke is a porous, hard black rock of concentrated carbon that is created by heating bituminous coal without air to extremely high temperatures.
What is a coke oven used for?
Generally, the coke ovens found in the Cumberland region were used to convert the bituminous coal mined in the local mountains into industrial coke, a relatively clean-burning fuel used in the smelting of iron ore.
Which is a better fuel coal or coke?
Coke is a better fuel than coal because; -Coke produces more heat on burning than coal. … When equal masses of coke and coal are burnt, coke produces more heat. -When coke is burnt smoke is not obtained.
Which burns hotter coal or coke?
What is the difference between coal and coke fuel? Coal is a shiny, black fossil fuel that contains impurities, emits smoke when burned, and produces less heat than coke. Coke is a dull, black byproduct of coal that burns hotter and cleaner.
How does coke make steel?
Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself. When coke is consumed it generates intense heat but little smoke, making it ideal for smelting iron and steel.
What is coke rate?
Coke rate is the parameter for the consumption of BF coke which is measured in kilograms of BF coke consumed per ton of hot metal produced. Blast furnace (BF) coke is a key material for BF ironmaking, acting as a major energy source (fuel), a reductant, a carburization agent and a permeable structural support.
Which coal is used for coke preparation –?
What are the 4 types of coal?
Coal is classified into four main types, or ranks: anthracite, bituminous, subbituminous, and lignite.
What is the name for the highest rank coal?
Anthracite. Anthracite is the highest rank coal. It is a black, shiny, hard rock and is not friable. It is low in volatile matter and this makes it difficult to burn in rotary kilns.
What is Coke in coal?
By distilling bituminous coal in retorts to obtain gas for illumination, or by burning it in kilns or pits, the residue left behind is called coke, which is simply coal charcoal, and is nearly pure carbon.
What is an old coke oven?
The coke ovens were used to convert the coal mined in the local area into industrial coke, a relatively clean-burning fuel used in the smelting of iron ore. … In a process known as “coking,” coal was shoveled into an insolated beehive-shaped and ignited.
What is hard coke?
Coke is used as a fuel and as a reducing agent in smelting iron ore in a blast furnace. … The carbon monoxide produced by its combustion reduces iron oxide (hematite) in the production of the iron product.
Why is Coke needed in a blast furnace?
Blast furnace ironmaking makes use of coke as the major source for both energy and reduction of iron oxides. In the blast furnace process, coke has multifunctions and plays an important role as reductant, burden support, and fuel.