Coke rate is the parameter for the consumption of BF coke which is measured in kilograms of BF coke consumed per ton of hot metal produced. Blast furnace (BF) coke is a key material for BF ironmaking, acting as a major energy source (fuel), a reductant, a carburization agent and a permeable structural support.
How does a coke oven work?
Coal is crushed and blended prior to being charged in a coke oven. A larry car charges the individual oven with the blended coal. In the coke oven, the coal is heated to 1,800°F for up to 18 hours. During that time, the volatiles of the coal are driven into the offgas and a pure carbon form called “coke” remains.
What is coke in steel industry?
What is coke? Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself. When coke is consumed it generates intense heat but little smoke, making it ideal for smelting iron and steel.
What is Coke list some uses of coke?
The most common use of coke is as a fuel for stoves, furnaces and blacksmithing. It is sometimes preferred over coal because burning coke produces very little smoke. It is also used to produce iron in a blast furnace. Coke is used to manufacture steel and many other materials.
How much coal does it take to make coke?
Approximately 1.5 metric tons of metallurgical coal are required to produce 1 metric ton (1,000 kilograms) of coke. A blast furnace is fed with coke, iron ore and fluxes, and hot air is blown into the mixture.
Is Coke a fossil fuel?
Coal gas, coke and producer gas are the byproducts of coal and are not fossil fuels, except natural gas which is a fossil fuel.
Why Coke is not used as a fuel?
The term means a product similar to coal and mined the same way. Coal is cheaper and that is why it is used more often. … Coke is cleaner and other methods should be looked into before coal and oil run out.
What is hard coke?
Coke is used as a fuel and as a reducing agent in smelting iron ore in a blast furnace. … The carbon monoxide produced by its combustion reduces iron oxide (hematite) in the production of the iron product.
How do you create steel?
To make steel, iron ore is heated and melted in furnaces where the impurities are removed and carbon added. Today, most steel is made using one of two processes: Blast Furnace. Electric Arc Furnace (EAF)
What is difference between coke and coal?
What is the difference between coal and coke fuel? Coal is a shiny, black fossil fuel that contains impurities, emits smoke when burned, and produces less heat than coke. Coke is a dull, black byproduct of coal that burns hotter and cleaner.
What are characteristics of coke?
Characteristics of Coke:
- It is an almost pure form of carbon.
- It is a tough, black and porous substance.
- It is made by heating coal in the absence of air.
- It burns without producing any smoke.
What is Coke made of?
Carbonated water – Approximately 90% of Coca‑Cola is water. The carbonated part is purified carbon dioxide, which gives the drink its “bubbles” or “fizz”. Sugar – Coca‑Cola Classic’s sweet taste (and also some of its mouthfeel) comes from sugar. Coca‑Cola Zero Sugar and Diet Coke are sugar free.
Is coal a tar?
Coal tar is derived from coal. It is a byproduct of the production of coke, a solid fuel that contains mostly carbon, and coal gas. Coal tar is used primarily for the production of refined chemicals and coal-tar products, such as creosote and coal-tar pitch.
Is there coal in Coca Cola?
Coke is a grey, hard, and porous fuel with a high carbon content and few impurities, made by heating coal or oil in the absence of air—a destructive distillation process. … The unqualified term “coke” usually refers to the product derived from low-ash and low-sulphur bituminous coal by a process called coking.
Can steel be made without coal?
Now, nearly all new steel globally is produced using iron oxide and coking coal. Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
How hot is a burning coal?
The burning of coal can produce combustion gases as hot as 2,500 °C (4,500 °F), but the lack of materials that can withstand such heat forces even modern power plants to limit steam temperatures to about 540 °C (1,000 °F)—even though the thermal efficiency of a power plant increases with increasing operating fluid ( …