The coke oven by-product plant is an integral part of the by-product cokemaking process. In the process of converting coal into coke using the by-product coke oven, the volatile matter in the coal is vaporized and driven off. This volatile matter leaves the coke oven chambers as hot, raw coke oven gas.
What is a coke oven used for?
Generally, the coke ovens found in the Cumberland region were used to convert the bituminous coal mined in the local mountains into industrial coke, a relatively clean-burning fuel used in the smelting of iron ore.
How is coke used to make steel?
Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself. When coke is consumed it generates intense heat but little smoke, making it ideal for smelting iron and steel.
What does a coke plant produce?
The carbonization by-products are usually refined within the coke plant to commodity chemicals such as elemental sulfur, ammonium sulfate, benzene, toluene, xylene and naphthalene. Subsequent processing of these chemicals produces a large number of other chemicals and materials.
What is a coke oven battery?
Normally, a coke battery comprises a large number of ovens, typically a set from 60 to 90 per battery, grouped in ‘sections’ of 15 to 20. This Coke Plant, with a total tonnage per year of 1.6 Mt/y, is composed by four different batteries, 80 ovens each, totalizing 320 ovens. …
Is Coke a fossil fuel?
Coal gas, coke and producer gas are the byproducts of coal and are not fossil fuels, except natural gas which is a fossil fuel.
Why Coke is not used as a fuel?
The term means a product similar to coal and mined the same way. Coal is cheaper and that is why it is used more often. … Coke is cleaner and other methods should be looked into before coal and oil run out.
How do you create steel?
To make steel, iron ore is heated and melted in furnaces where the impurities are removed and carbon added. Today, most steel is made using one of two processes: Blast Furnace. Electric Arc Furnace (EAF)
Can steel be made without coal?
Now, nearly all new steel globally is produced using iron oxide and coking coal. Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
Why is iron converted into steel?
Blowing oxygen forces impurities (oxides, silicates, phosphates, etc.) to react with flux to form slag or escape through the top of the furnace as fumes. Flux (limestone) acts as the chemical cleaning agent, absorbing the iron impurities and leaving behind molten steel.
What is Coke vs coal?
By distilling bituminous coal in retorts to obtain gas for illumination, or by burning it in kilns or pits, the residue left behind is called coke, which is simply coal charcoal, and is nearly pure carbon.
What is hard coke?
Coke is used as a fuel and as a reducing agent in smelting iron ore in a blast furnace. … The carbon monoxide produced by its combustion reduces iron oxide (hematite) in the production of the iron product.
How is coke obtained from coal?
Metallurgical coke is produced by destructive distillation of coal in coke ovens. Prepared coal is “coked”, or heated in an oxygen-free atmosphere until all volatile components in the coal evaporate. The material remaining is called coke.
How do you make a coke oven?
It is used to produce Coal Coke (used as an alternative to Charcoal in the Blast Furnace) and Creosote Oil. The structure is made by placing Coke Oven Bricks in a 3x3x3 cube without the middle block. 104 Brick and 130 Sand are required to create one Coke Oven, a total of 26 Coke Oven Bricks.
How does a beehive coke oven work?
Each oven was heated to a temperature of over 2000 degrees Fahrenheit. When the coal is baked inside the ovens, the moisture and volatile chemicals are driven off, leaving a porous material that is almost pure carbon.
What is coke breeze?
: a fine coke separated by screening from the larger sizes before or after crushing.